F1 in 2014 - Explaining ERS energy flows and speculating over the use of Off Throttle Turbo Blowing (Gating or OTTB)

Formula One embraces a new powerunit for the 2014 season taking the recovery and usage of electrical energy to a whole new level.  At the core of the power unit lies a smaller capacity 1.6 V6 Engine of which we find a singular turbo, all sounds fairly mundane eh?

Well here's where it becomes a little more complex, married to the turbo shaft we find a MGU-H (Motor Generator Unit - Heat) this is fancy terminology for an electrical motor.  Furthermore attached to the crankshaft (via a gearing arrangement) we find a MGU-K (Motor Generator Unit - Kinetic) which is essentially a beefed up version of the KERS electric motor used by the teams in one form or another since 2009 (excluding 2010).

Several complexities arise when we establish that these 2 electrical motors can be utilised to recover energy and dispense it and even more so when we consider their power input/output relationship.


As always the manufacturers/teams/F1/FIA have been coy in explaining the usage of power and we tend only to see power figures etc displayed in a linear format.  The problem with this is that we now have to see KERS as analog and ERS as digital, with the former providing ex BHP for a set time that the driver pressed a button or triggered a paddle on the steering wheel.  ERS will be intrinsically linked and mapped to the position of the torque/throttle/accelerator pedal meaning that the way in which power is harnessed can be altered in a 3 dimensional context.

Based on KERS being able to dispense 80bhp (60kw) for 6.33 seconds (400kj) it has widely been written that ERS via the MGU-K will propel the car for 33.33 seconds (4MJ of which 2MJ is harvested under braking from the MGU-K and the rest must be made up by the MGU-H) with an additional 160bhp (120kw) now of course this is correct if we use the same linear thinking that was applied to KERS.  We must however think differently as unlike KERS the new system can be mapped alongside the ICE to produce power at different gradients.  So for arguments sake lets imagine the throttle pedal has 100mm of movement from no input through until WOT.  In order to afford the driver more traction the first 25mm could provide no additional power output from the MGU-K with the next 75mm providing a gradual curve of additional power all the way up until the full 160bhp.  There are of course a plethora of ways this can be mapped and will likely involve a great deal of setup prior to each GP on the simulator and more work at the track during Free Practice sessions.

As you're now seeing the MGU-K's energy release as a 3D map you'll also realise that the time component of 33.33 seconds used above is junk and will likely result in much more energy available to the driver throughout a lap. Hopefully this will allay any fears you had about the drivers only having the 600bhp the ICE produces when not supplemented by the MGU-K.

As I've only covered the MGU-K thus far in the ERS lets have a look at the MGU-H which takes care of regulating the Turbo's speed. 

One of the issues with turbocharged engines is lag, the bigger the turbo, the more lag you tend to get.  Motorsport has been intrinsically involved in the development of technology surrounding turbochargers in the past, with VGT (Variable Geometry Turbo) and anti lag just a few methods employed to increase power or efficiency.  These methods are not available to the engine manufacturers for the new power units but the MGU-H looks to profit from the motor generator unit in the same way (spooling up the turbo for instantaneous power).

Each of the manufacturers (Ferrari, Renault and Mercedes) will have undoubtedly taken different paths in terms of how to mount the MGUH to the Turbo but invariably that just takes into account how they want to utilise it and package it.

The MGU-Hs job is to essentially keep the turbo spooled up for instantaneous boost when the driver returns to the throttle.

As we can see from the energy flow diagram from above the MGUH is governed by several pathways. An unlimited amount of Energy can be recovered/stored whilst the same can be said for usage from the Energy Store (ES). The one constant however that dictates how and when the energy can be used is that ES cannot exceed 4MJ per lap.

The other option however is that energy passes directly between the MGU-H and MGU-K missing out the middle man (ES).  Of course the best way to do this is when the driver is off throttle, recovering energy via the MGU-K under braking and out of the low traction phase pass this to the MGU-H to keep the Turbo spooled. On the flip side the MGUH will act like a mechanical wastegate, harvesting energy from the Turbo as the boost climbs at an adverse rate and feed it directly to the MGUK to facilitate more power.

This process will require intricate mapping by the team/manufacturers engineers as with the throttle closed and boost being created it could lead to "Surge".  This is an undesired effect as it will undoubtedly shorten the lifespan of the component and increase the heat within the unit.


However how about if we utilise a wastegate? A wastegate is the manual method of bleeding off excess turbo pressure and is set to a prescribed pressure, at which point the wastgate opens and in the case of the 2014 (onward) engines would expel the unwanted boost out of the exhaust (again a precise and complex process due to the interaction of exhaust gases post turbo).

The Speculation part of the article: Will we see/hear Off Throttle Turbo Blowing - OTTB

Are wastegates even allowed? I refer you to the Renault Sport F1 page, as the manufacturer who has been most candid about their 2014 PU, they openly discuss the complexities of using a wastegate within the system.  Due to the V'd ICE configuration and the way Renault talk about packaging it's safe to assume that an external wastegate will be the weapon of choice, however I'd also suggest this could become plural due to the way the gasses enter the Turbo.

Above: In this image I've added twin wastegates (circled in red) and some of the main associated pipework that allows the exhaust gasses to miss the turbocharger.


Brilliant, haven't we chanced upon the newest form of exhaust blown diffuser (EBD)?

Not quite, EBD's used in the last rule set worked on the principle of sealing the Diffusers outer edges. As we know the exhaust exit has been specifically placed along the centreline of the car in a tip up format by the FIA to try and prevent EBDs being proliferated.  Furthermore the height at which the exit must be placed is set at between 350 and 550mm from the reference plane meaning its interaction with the Diffuser's edge is made more torturous.  Armed with this information we can see that it will be somewhat difficult to utilse off throttle blowing in the same manner but that's not to say it cannot be used in a different way....

The loss of the Beam Wing which resided between the rear wing in previous seasons in order to mount the wing to the crash structure, also created an aero structure which allowed the Diffuser and Rear Wing to interact (or talk to one another as such).  With all three airflow structures working in unison the teams were able to maximise the level of downforce created whilst maintaining a lower level of drag.

Above: In an effort to show the interacting flow structures mentioned in the paragraph above I've drawn on the basic flow structure (Upwash) at work.

Not wanting to lose this effect McLaren have taken the option of shaping their Wishbones into a profile that replicates the Beam Wing and have begun testing it in Jerez.  However with the exhaust placed centrally McLaren and the rest of the teams will try to re-enact this airflow using the exhaust and the surrounding components.

Above: Without the Beam Wing to interact with the upwash the connection between the aero structures is weakened resulting in a breakdown of downforce/efficiency over the 2014 cars predecessors.  The teams are looking to minimise these losses by introducing intricate Endplate designs, complex Y100 Winglets (Monkey Seats) and also use the mounting pylons for potential aero gains.

However lets think about when these flow structures are required the most: Off Throttle.  As the driver comes off the throttle and enters a corner he wants maximum downforce in order to attack the corner, if the teams/PU manufacturers found a way in order to keep the airflow interacting more downforce would become available.   A plausible way of doing this is to use the MGU-K in order to slow the vehicle (harvesting) whilst sending the power directly to the MGU-H to keep the turbo spooled, as the pressure is raised in the TC by the faux spinning of the compressor by the MGU-H there needs to be a pressure relief as the throttle is closed and can't accept the rising boost levels.  The Wastegate(s) cut in and dispatch of the the airflow out of the exhaust, placement and pipework to and from the wastegates would be essential not only because there is performance to be gained under normal operation of a wastegate in this manner, but by placing the wastegate exhausts on the pheriphery of the main exhaust in the right position you can also make the airflow move helically, energizing it's flow.  I believe this may have been a reason why the FIA changed the regulations late on to stipulate a singular exhaust exit as it would have been much easier to gain an aero advantage from a smaller singular wastegate exhaust mounted correctly than what I've proposed here.

Like the off throttle blowing we saw in 2010/11 the drivers would have little to do in regard to controlling this effect as the systems at play would be complexly mapped before they even climb aboard.

During the last use of off throttle blowing we also talked about the use of cylinder deactivation by the teams to continue pumping airflow through the engine (for aerodynamic performance) and not only that but retain some throttle rather than the driver having to ease all the way off.  Cylinder Deactivation will still play a large role in the V6 engines with an increase in fuel efficiency when at low throttle input, whilst the move by F1 to direct injection means the fuel injection stream is more precise and optimizes flame propagation.  For those uninitiated in the phrase cylinder deactivation this is the practice of shutting down a number of cylinders in order that the remaining cylinders operate at peak efficiency, saving fuel and lessening the transition between full and open throttle.  With fuel efficiency at such a premium due to the 100kg weight limit imposed for the race, the use of tactics like cylinder deactivation will become common place.  If we also refer back to the insinuations I have made about gaining an aero advantage from the Turbo Wastegate(s), cylinder deactivation can also be used to manipulate this flow.

The whole scenario is fraught with complications owing to the complexity of all the systems at hand and so I look forward to seeing how all of this new technology is handled by the teams and PU manufacturers.  Many have also complained in the past that these V6 engines will sound terrible when compared to the outgoing V8's, my retort has always been the same, "They will sound like nothing else, intrinsically Formula One" and with that I leave you with the following video taken at the first test in Jerez.  Make your own mind up but personally I think they sound fantastic, an amalgamation of V6 exhaust, Turbo and electrical energy.